Marine Air Conditioning Retrofit Survey Checklist
A practical retrofit survey covering access, seawater plumbing, air routes, electrical capacity and future servicing.

A retrofit succeeds when the boat has room for the whole system, not just the air-conditioning box. Before asking for a firm quote, collect measurements and photographs that show access, duct routes, plumbing and the intended electrical connection. This guide is an owner’s preparation checklist. The installer still needs to inspect the vessel and confirm the design.
Measuring Marine Air Conditioner Delivery and Locker Access
Measure the opening, the space inside and the path from the companionway. Include hinges, removable panels and nearby equipment. The unit dimensions alone do not tell you whether it can be installed or later removed. Ask the installer to mark the service envelope for filters, connections and fasteners. Avoid a layout that needs furniture dismantled for every routine inspection.
Surveying Seawater, Ducting and Condensate Routes
Sketch the seawater path, the supply and return-air paths, and the condensate route separately. A short route for one may conflict with another. Photograph existing hull fittings without opening or altering them. Note which lockers are used for storage: bags and bedding can obstruct a grille that looked clear during the survey. Ask where water would go if a hose or drain connection failed.
Agreeing Marine Air Conditioning Retrofit Scope
Identify any structural joinery, new hull penetration, electrical circuit, control wiring or lift-out requirement. Put these in the quote rather than leaving them as assumptions. Ask who coordinates the trades and who checks the complete system at handover. A cheaper equipment price is not a complete comparison if essential installation work remains outside the scope.
Marine Air Conditioning Retrofit Survey Checklist
- Photograph openings with a tape measure visible.
- Record existing equipment model numbers and service access.
- Request a marked-up layout before authorising fabrication.
Is this a specification for my boat?
No. This guide helps you prepare observations and questions. Installation details, operating limits and service procedures depend on the vessel and the exact equipment. Use the current manual and a qualified provider to confirm them.
Editorial basis: an original owner-planning checklist, not a product test or a vessel inspection. For model-specific procedures, use the manufacturer’s document library and the official resources. See our editorial policy.
Retrofit Measurements and Photo Worksheet
Write down the unit route, not just the locker volume. Photograph each measurement with the tape readable. Leave final equipment clearances and hull or electrical changes for the installer to specify.
| Record | Measurement or photo | Ask the installer |
|---|---|---|
| Companionway and locker opening | Narrowest width, height and turning space | Can the unit be installed and removed intact? |
| Service access | Filter, hose connections and control access | Which parts need removal for routine service? |
| Air paths | Supply grilles, return route and closed doors | Can each occupied cabin receive and return air? |
| Water routes | Existing fittings and drain destination, photographed without alteration | What must be replaced, added or inspected? |
Scope inclusions to confirm
- Equipment and controls: exact models and compatible accessories.
- Boat work: joinery, access panels, hull work and lift-out arrangements.
- Commissioning: operating demonstration, documentation and unfinished items.
Example planning issue: a unit can fit inside a locker but fail to pass through the opening. Record both dimensions before comparing quotes. This is an illustrative scenario, not a report of a completed installation.
Find Help with Marine Air Conditioning
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